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A smokebox is one of the major basic parts of a steam locomotive exhaust system. Smoke and hot gases pass from the firebox through tubes where they pass heat to the surrounding water in the boiler. The smoke then enters the smokebox, and is exhausted to the atmosphere through the chimney (or funnel).
To assist the passage of the smoke and hot gases, a blower is often used. This is a pipe ending in a ring containing pin-sized holes, which creates a "ring" of steam jets. The steam forces out the smoke and draws further gases through the tubes. This in turn causes air to be drawn through the grate and firehole, making the fire burn hotter.
When the locomotive is in motion, exhaust steam passes through the blastpipe, which is located within the smokebox. The steam is ejected through the chimney, again drawing the fire. The blastpipe is what produces the characteristic "chuff" sound.
Ashes and soot which may be present in the smoke are often deposited in the smokebox. The front of the smokebox has a door which is opened to remove these deposits at the end of each locomotive's working day. The handle(s) must be tightened fully to prevent air leaks. Some smokebox doors have a single handle in the form of a wheel; many British-built locomotives have a pair of smokebox door handles resembling the hands of a clock; other designs also exist. On many steamrollers an extension to the body of the smokebox also houses the bearing which supports the front roller. Due to limitations of space, these rollers usually have a drop-down flap instead of a circular smokebox door.
The classic layout of a steam locomotive has the smokebox and chimney at the front of the locomotive, referred to as travelling "smokebox-first". Some designs reversed the layout to avoid problems (asphyxiation and poor visibility) caused by having the exhaust blowing back onto the crew; these were called cab forward locomotives.
A spark arrester is often installed within the smokebox. This may take the form of a cylindrical mesh running from the top of the blast pipe to the bottom of the chimney. The purpose of a spark arrester is to prevent excessively large fragments of hot ash from being exhausted into the environment where they may pose a fire risk. For this reason, spark arresters are generally installed on locomotives running through dry environments. They should not be confused with the external spark arrestors fitted to some locomotives. The presence of a spark arrester may have a thermodynamic effect, distorting the draw of air over the fire and thereby reducing total power output. Thus their use can be contentious.
- Main article: Superheater
Locomotives fitted with a superheater will usually have a superheater header in the smokebox. Steam enters the header as "wet" (saturated) steam, and then passes through a superheater element. This takes the form of a pipe which runs twice through an enlarged smoke tube in the boiler. The steam enters a separate chamber in the header, this time as superheated or dry steam. The advantage of superheating is that the steam has greater expansive properties when entering the cylinders, so more power can be gained from a smaller amount of water and fuel.
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