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Grundoburst 1250CP pip busting machine with bursting expander head (red unit)

Pipe bursting is a trenchless method of replacing buried pipelines (such as sewer, water, or natural gas pipes) without the need for a traditional construction trench. "Launching and receiving pits" replace the trench needed by conventional pipe-laying.


An expanding device called an expander head, which may be either pneumatic or hydraulic, is introduced into the defective pipeline through a launching pit. As it travels through the pipeline toward the receiving pit it breaks the pipe into many small pieces, pushing the pieces into the surrounding soil. New pipe is attached to the back of the expander head, replacing the line immediately.[1]


There are five key pieces of equipment used in a pipebursting operation: the expander head, pulling rods, a pulling machine, a retaining device, and a hydraulic power pack.

Today's expander heads have a leading end much smaller in diameter than the trailing (bursting) end, small enough to fit through the pipe that will be replaced. The smaller leading end is designed to guide the expander head through the existing pipe; earlier models did not have this feature and lost course at times, resulting in incomplete pipe bursts and project failures.

The transition from the leading end to the trailing end can include "fins" that make first contact with the existing pipe. Using these fins as the primary breaking point is a very effective way to ensure that the pipe is broken along the entire circumference.

A machine is set in the receiving pit to pull the expander head and new pipe into the line. The head is pulled by heavy, interlocking links that form a chain. Each link weighs several hundred pounds.

All of the equipment used in a pipebursting operation is powered by one or multiple hydraulic power generators.

Other applications

Pipebursting may also be used to expand pipeline carrying capacity by replacing smaller pipes with larger ones, or "upsizing." Extensive proving work by the gas and water industries has demonstrated the feasibility of upsizing gas mains, water mains and sewers. Upsizing from 100mm to 225mm diameter is now well established, and pipes of up to 900mm [2]diameter and greater have been replaced.


  • Grundoburst

see also

trenchless techniques
  • Pipeline pig
  • Pipe jacking
  • micro tunnelling
  • Directional drilling
  • Suction excavation


  1. Simicevic, Jadranka and Sterling, Raymond L. (2001), Guidelines for Pipe Bursting, U.S. Army Corps of Engineers Engineering Research and Development Center, 
  2. B. W. LaMay, P.E., R. E. Hutchinson, P.E., and V. H. Herrera, P.E. (2010), Pipe Bursting Repair of the City of Tallahassee: Capital Circle 36-Inch Hobas Force Main, American Society of Civil Engineers, 

External links

Template:Trenchless technologies

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